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Metrology, Inspection & Failure Analysis Solutions for Electronics Manufacturing

Smaller with more! Electronics manufacturers are consistently asked to put more features onto smaller devices that last longer and are more environmentally friendly. This creates new quality challenges for electrical connectors to printed circuit boards and everything in between. Challenges that can only be solved with a trusted global quality partner.

ZEISS’ quality solutions cover a wide breadth and large depth of techniques for seamless quality assurance. From tooling correction to inspection, failure analysis to metallography, and technical cleanliness to quality control on the shop floor, ZEISS has you covered.

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Do You Need a Multisensory Upgrade?
Meet your optical and tactile measurement requirements with ZEISS O-DETECT

ZEISS O-DETECT is the 2D measuring machine that can be upgraded for 3D capabilities! This system features intuitive operation, high-quality camera, flexible lighting and the option to expand with a tactile probe.

Gain precise measurement capabilities in an instant. ZEISS O-DETECT is suitable for a wide variety of components in a broad range of industries, but is mainly for those parts that are best left untouched.

Discover the many advantages of ZEISS O-DETECT, including:

Excellent optics
Versatile and easy to upgrade
Simple part navigation and visualization
Stable precision
Professional and actionable reports

ZEISS Opens Up New Possibilities for Failure Analysis

Visualize interior arrangements of electronic devices without disassembly! Non-destructive 3D X-Ray imaging delivers the ability to observe internal features within intact electronic components, such as printed circuit boards.

Download our whitepaper "Workflows for Assessing Electronics Devices" to learn how ZEISS 3D X-ray imaging, Correlative Workflows and DeepRecon algorithms streamline root cause failure analysis and inspection of your electronic devices.

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Connected Quality Solutions from the Electron to the Housing

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ZEISS O-INSPECT machines optimally measure each characteristic in compliance with ISO-10360.

ZEISS O-INSPECT's two new optical sensor options, scout 160 and scout 240, enable even higher optical resolution.

Accessories for ZEISS O-INSPECT increase productivity of a measuring device and shorten set-up time.

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Get a Glimpse of ZEISS’ Broad Portfolio for Electronics

Electrical Connectors

Electrical connectors are vital to many industries, with pin orientation, tooling design, assembly process control, and inspection throughput are crucial to their success. Quality assurance promotes the successful deployment of electrical connectors both now and in the future.

ZEISS offers a comprehensive solution portfolio with unmatched capabilities that make all the difference. Discover solutions, including:

Talk to a ZEISS Expert

Do you want to know more about ZEISS O-DETECT’s versatile and easy-to-upgrade multisensory measurement machine? Fill out the form below to schedule a live demo! You’ll be contacted shortly by one of our experienced professionals.

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Printed Circuit Board Assemblies (PCBAs)

PCBAs are what make the technology we use every day possible. From light bulbs to cars, PCBAs are utilized in almost all electronic products. More components and processors are packed onto larger circuit boards. PCB and PCA assembly and inspection require many different microscopy solutions to create reliable electronics.

ZEISS Industrial Quality Solutions for PCBAs include:

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Batteries

Batteries play an important role in the performance of electronic devices. Safety, service life, power and cost are essential to ensuring the success of battery technologies.

These factors need to be addressed every step of the way, from R&D to quality control and production. It’s necessary to control and understand the properties of the battery down to the material, electrodes, layers, modules and cell levels. ZEISS solutions include:

Talk to a ZEISS Expert

Want to know more about ZEISS’ quality solutions for electronic parts and devices? Fill out the form to schedule a live demo with one of our experienced professionals. Ask about our "We're Listening" promotion!

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Explore Our One-Stop Quality Solutions for the Entire Production Chain:

CMMs

Deliver highly efficient, accurate, and repeatable measurements for mold development
Conduct single-run multi-part sampling, large-volume sampling of parts and defect identification
Handle small features, palletize large numbers of pins, and perform fast measurement analysis

Microscopy

Identify surface issues, internal porosity problems and contact pin coating failures with microscopy tools

X-ray CT

Perform CAD comparison, dimension measurement, failure analysis and defect inspection
Understand battery properties down to the material, electrodes, layers, modules and cell levels
Automatically correct deviations, export molds and reduce iterations for tool correction

3D Scanning

Quick evaluations of prototype parts
Assessments of tolerance compliance
Gathering of high-quality cloud point data and visuals
Maintaining of excellent accuracy

Get a Glimpse of ZEISS’ Broad Portfolio for Electronics

Electrical Connectors

Electrical connectors are vital to many industries, with pin orientation, tooling design, assembly process control, and inspection throughput crucial to their success. Quality assurance promotes the successful deployment of electrical connectors both now and in the future.

ZEISS offers a comprehensive solution portfolio with a price-performance ratio that makes all the difference. Discover the solutions, including:

Printed Circuit Board Assemblies (PCBAs)

PCBAs are what make the technology we use every day possible. From light bulbs to cars, PCBAs are utilized in almost all electronic products. More components and processors are packed onto larger circuit boards. These PCBAs create unique quality challenges that must be addressed.

ZEISS Industrial Quality Solutions for PCBAs include:

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Plastic Components

Plastic components are part of most high volume Electronic products that are ergonomic and useful for everyday consumers. To ensure proper production, it all starts with a high quality injection mold. Reducing tooling design iterations is a key challenge for quickly developing plastic components. ZEISS REVERSE ENGINEERING software can deliver the time savings you need.

ZEISS also helps you run fast checks on multiple components simultaneously, undertake multisensory inspections of flexible and soft parts, and perform freeform analysis to achieve optimum function and design of plastic assemblies.

ZEISS Industrial Quality Solutions include:

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Do you need more information about ZEISS Industrial Quality Solutions for Electronics?

Fill out the form to learn how ZEISS Industrial Quality Solutions is partner for electronics parts manufacturing success. With locations around the country, we act as an extension of your quality department to bring customized solutions to resolve your issues and get parts out the door — with results you can trust.

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